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Call the Insight team
01273 475 500

Selecting the correct type of padlock for security is essential. In our latest blog post we delve into the differences between open and closed shackle padlocks and provide a clear guide to help you make the right selection.
When choosing a high-security padlock, one of the most important design differences to understand is the shackle style. Open shackle and closed shackle padlocks are built for fundamentally different requirements and selecting the right one can significantly improve security, durability and usage convenience.
This guide explains the differences between open and closed shackle padlocks, the materials used in modern high-security shackles and which design is best suited to different environments.
A padlock shackle is the curved, u-shaped metal loop that passes through a hasp, chain, gate latch, or locking point to secure an item. It is the visible locking component that opens and closes when the padlock is unlocked.
Because the shackle is exposed, it is often the first point attackers target using:
The strength and design of the shackle therefore play a major role in the overall security of the padlock.
A weak padlock body paired with a strong shackle still creates a vulnerable lock, but equally, a strong lock body with a poor-quality shackle can fail quickly during an attack. High-security padlocks are designed and engineered so both the body and shackle work together to resist physical attack.
High-security padlock shackles are typically manufactured from hardened steel alloys, specially designed to resist cutting, sawing, and impact attacks.
Common shackle materials include:
Boron alloy steel is widely used in premium, high security padlocks because it combines exceptional hardness with toughness. This super tough metal presents excellent resistance against bolt cutters, angle grinders and saw attacks.
Traditional hardened steel remains common in many industrial and commercial padlocks. Heat treatment increases the metal’s surface hardness while maintaining structural strength.
Marine-grade stainless steel shackles are used where corrosion resistance is critical, such as coastal or outdoor environments. While some stainless steel shackles are slightly less cut-resistant than boron steel, they perform extremely well against attacks in situations where rust and weathering are a concern.
Some specialist high-security padlocks use advanced alloy steels for enhanced durability and resistance to aggressive attack methods.
Many premium shackles also feature:
These features make it harder to twist, pry, or shim the lock open.
An open shackle padlock features a fully exposed shackle that extends clearly above the body of the lock.
The classic padlock shape (often used as an icon to signify security) is the padlock style most people recognise. This is an open shackle design.
Key Characteristics of Open Shackle Padlocks
Open shackle padlocks are available in both standard and long-shackle versions.
Long-shackle padlocks feature extended, u-shaped shackles. The extended shackle provides additional reach and flexibility. These are useful when locking:
The extra clearance provided by the extended shackle makes installation easier, but the increased exposed shackle length can also present more leverage for attackers. As a result, long-shackle padlocks are generally considered less secure than equivalent short-shackle models.
Closed shackle padlocks are designed so that most of the shackle is recessed or shielded within the lock body. This is the primary difference between open and closed shackle padlocks. Closed shackle padlocks only expose a small section of the padlock shackle.
By keeping the majority of the lock shackle hidden there is maximum protection against attacks using:
Closed shackle padlocks are commonly used in:
Closed shackle padlocks are primarily favoured for any high security application.
Open shackle padlocks prioritise flexibility and compatibility, while closed shackle padlocks prioritise attack resistance.
Closed shackle padlocks sacrifice some clearance and versatility in exchange for significantly improved protection against physical attack.
Advantages
Disadvantages
Advantages
Disadvantages
Several high quality padlock manufacturers produce exceptionally strong open shackle padlocks suitable for demanding applications.
The Squire SS100S is a great example of a premium open shackle padlock designed for high-security commercial and industrial use. This incredible padlock was the first to achieve the highest LPCB (Loss Prevention Certification Board) Level SR4 accreditation and CEN 6 approval.
Key features of this padlock include:
It provides strong protection while maintaining the versatility and usability of an open shackle design.
As noted, this Stronghold padlock is accredited to LPCB Level SR4 and achieved CEN6 security level approval. The padlock features a massive Boron Alloy Steel Shackle that’s 20mm (0.79 inch) in diameter for the highest level of strength and security. It features extra secure dual key operation with two 6-pin cylinders and the shackle completely detaches from the padlock body for easier padlock attachment.
Other high quality open shackle padlocks include:
As noted, for applications where maximum attack resistance is essential, closed shackle padlocks are generally considered the best option.
The Squire SS100CS is the closed shackle counterpart to the SS100S and is engineered specifically to minimise shackle exposure.
The padlock design offers:
The enclosed shackle design makes it especially suitable for high-risk outdoor environments.
Other notable high quality closed shackle padlocks include:
When considering whether to go for an open or closed shackle padlock its important to think carefully about the application, usage environment and security priorities. It is vitally important to consider both the horizontal and vertical shackle clearance dimensions to make certain the padlock will work with whatever is being secured.
Choose an Open Shackle Padlock If:
If, for example, you need a padlock for one primary application, but expect the padlock to also be used elsewhere, then an open shackle padlock provides the greatest versatility.
Open shackle padlocks are ideal for:
Choose a Closed Shackle Padlock If:
For very specific security applications where resistance to bolt croppers and angle grinders is essential, closed shackle padlocks are the best option. But care must be taken to ensure the padlock and shackle will work with the locking point.
Closed shackle padlocks are particularly effective for:
Both open and closed shackle padlocks have important advantages, and neither is universally “better” than the other.
Open shackle padlocks provide flexibility, clearance, and convenience, while closed shackle padlocks deliver enhanced resistance against physical attack.
For high-risk environments, closed shackle designs are often the preferred option because they significantly reduce shackle exposure. However, where compatibility and ease of use are more important, a high-quality open shackle padlock remains an excellent choice.
Ultimately, selecting the right padlock means balancing:
Choosing a high-quality hardened steel or boron alloy padlock from a reputable manufacturer will always provide better long-term protection, regardless of the shackle style selected. We are always happy to provide advice and guidance regarding which type of padlock is right for your needs.
If you have any questions about padlocks, or other security needs, remember we are here to help. Give us a call on 01273 475500 and we’ll provide you with free, expert advice.
This message was added on Thursday 21st May 2026